The DC-10: This Wide Body Jetliner Never Shook Its Bad Reputation

DC-10s Actually Had Good Safety Records But Were Overtaken By Newer Designs

The DC-10 was the first commercial jetliner built by McDonnell Douglas after the merger between McDonnell Aircraft Corporation and Douglas Aircraft Company in 1967. The McDonnell Douglas DC-10-10 jetliner flew for the first time on 29 August 1970.

The first two airlines to order the new jumbo, American Airlines and United Airlines, ordered 25 and 30 of them respectively- United with an option for another 30 in 1968. The aircraft received its Federal Aviation Administration (FAA) type certificate on 29 July 1971 after undergoing 1,551 hours of testing over 929 flights. On 5 August 1971, the DC-10 began service with American Airlines on a round trip flight between Los Angeles and Chicago.

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DC-10-10 rollout ceremony. Image via McDonnell Douglas/Boeing in public domain

Maxing Out the PAX

The two launch customers configured their jetliners slightly differently. American DC-10s were set up with 206 seats; United cabins had 222 seats. Maximum passenger capacity of the DC-10 was as many as 380 passengers. Designed and built as a replacement for the company’s highly successful DC-8 series of four engine jetliners, the wide body of the DC-10 allowed increased capacity.

Equipped with three of the more powerful General Electric CF6 high-bypass turbofan engines, the jet incurred reduced maintenance costs as opposed to four engine jetliners.

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By Aero Icarus [CC BY-SA 4.0 (https://creativecommons.org/licenses/by-sa/4.0)], via Wikimedia Commons

The 3-Holer Widebody Competition

The competition between the 10 series and the Lockheed L-1011 Tristar series made for interesting market positioning. Lockheed had exited the commercial airliner market but saw the L-1011 as the right design to get them back into the game.

The L-1011 was actually more technologically advanced than the DC-10 series but McDonnell Douglas sold 136 more DC-10s than Lockheed sold Tristars– primarily because the L-1011 was more expensive and its entry into service was delayed by nearly a year after the Douglas Jet entered service with American.

N1852U
By contri from Yonezawa-Shi Yamagata, Japan (United Airlines DC-10-30 (N1852U/47811/302)) [CC BY-SA 2.0 (https://creativecommons.org/licenses/by-sa/2.0)], via Wikimedia Commons

All It Takes is One Catastrophe

The DC-10 was plagued by design flaws in the aircraft’s cargo doors. But the FAA withdrew the DC-10 type certificate on 6 June 1979 after the crash of American Airlines flight 191 in Chicago – the deadliest aviation accident in US history. As a result, 138 US-registered DC-10s were grounded and foreign-owned DC-10s were banned from US airspace – even for ferrying empty aircraft between airports.

Changes to the leading edge slat actuation and positioning systems, stall warning systems, and power supplies were then incorporated into the 10 fleet, lifting the ban, but not removing the reputation that the jetliner was dangerous.

Western DC 10 10 Clipperarctic
By clipperarctic (Western DC-10-10russavia) [CC BY-SA 2.0 (https://creativecommons.org/licenses/by-sa/2.0)], via Wikimedia Commons

An Undeserved Rep

Predictably, sales of the DC-10 suffered. In 1983, McDonnell Douglas announced they planned to stop building the jets, though production continued until 1989. Reputations are often easily earned, but much tougher to change.

The crash of United Flight 232 in Iowa in 1989 didn’t help the case. The Sioux City crash also resulted in upgrades and revisions to the fleet, keeping the jetliner in the air for several more years. The 10’s overall safety record was actually comparable to the other jetliners of its generation.

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Eastern Airlines DC-10 via Wikipedia- image in public domain

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Bill Walton
Bill Walton
Bill Walton is a life-long aviation historian, enthusiast, and aircraft recognition expert. As a teenager Bill helped his engineer father build an award-winning T-18 homebuilt airplane in their up-the-road from Oshkosh Wisconsin basement. Bill is a freelance writer, screenwriter, and humorist, an avid sailor, fledgling aviator, engineer, father, uncle, mentor, teacher, coach, and Navy veteran. Bill lives north of Houston TX under the approach path to KDWH runway 17R, which means he gets to look up at a lot of airplanes. A very good thing.

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2 COMMENTS

  1. As in remember the worst disaster involving a DC10 was the Turkish Airlines crash occurring after takeoff from Paris’s CDG airport – again resulting from a design flaw in the cargo door latching mechanism..

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